2023 SPARTAN FIRE Metrostar Recalls

1. Recall Description

   Spartan Fire, LLC (Spartan Fire) is recalling certain 2020, 2022 and 2023 Gladiator and 2023 MetroStar vehicles. The front-drive steer axle fasteners may loosen, resulting in a complete separation of the axle assembly joints.

   Possible Effects

   Steer axle assembly separation can result in a loss of vehicle control, increasing the risk of a crash.

   Action

   Dealers will inspect and replace the pro-torque nut keeper on the steer axle assembly, free of charge. Owner notification letters were mailed May 10, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23009.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   12

2. Recall Description

   Spartan Fire LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, FC-94 and KME Panther firetrucks. After the vehicle is reversed, the transmission control module (TCM) may fail to achieve the 4th gear lockup needed to initiate the water pump.

   Possible Effects

   A firetruck that is unable to pump water increases the risk of injury during a fire.

   Action

   Dealers will update the TCM software, free of charge. Owner notification letters were mailed April 27, 2023. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 23007.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   166

3. Recall Description

   Spartan Fire, LLC (Spartan Fire) is recalling certain 2022-2024 Gladiator, Metro Star, and 2023-2024 FC-94 vehicles. The seat mount fastener may be undersized and could break. As such, these vehicles may fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 207, "Seating Systems."

   Possible Effects

   A broken fastener can allow the seat to move, increasing the risk of injury during a crash.

   Action

   Dealers will inspect and replace the fastener as necessary, free of charge. Owner notification letters were mailed June 27, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24007.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   100

4. Recall Description

   Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, 2024-2025 Metro Star and 2024 KME Panther vehicles equipped with certain independent front suspension assemblies. The lower control arm retention bolts could become brittle and break after being tightened.

   Possible Effects

   A broken bolt head can become a projectile, increasing the risk of an injury.

   Action

   Spartan Fire will replace the bolts, free of charge. Owner notification letters were mailed August 5, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24010.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   48

5. Recall Description

   Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, 2024-2025 Metro Star and 2024 KME Panther vehicles equipped with certain independent front suspension assemblies. The lower control arm retention bolts could become brittle and break after being tightened.

   Possible Effects

   A broken bolt head can become a projectile, increasing the risk of an injury.

   Action

   Spartan Fire will replace the bolts, free of charge. Owner notification letters were mailed August 5, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24010.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   48

6. Recall Description

   Spartan Fire, LLC (Spartan Fire) is recalling certain 2023-2024 Gladiator, MetroStar, 2024 Commercial, FC-94, and KME Panther trucks equipped with Hercules HC 1.7 multiplex nodes. In the event of a short circuit or wiring failure, the firmware in the node may fail to shut off the output pin, resulting in overloaded electrical circuits.

   Possible Effects

   Overloaded electrical circuits can overheat, increasing the risk of fire.

   Action

   Weldon will update the firmware, free of charge. Owner notification letters are expected to be mailed April 8, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire's number for this recall is 24003.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   42

7. Recall Description

   Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, and 2022-2023 FC-94 fire trucks. An additional resistor was incorrectly installed on the printed circuit board, which can disrupt CAN network communication and cause vehicle lighting to fail.

   Possible Effects

   Inoperable vehicle lighting can reduce visibility and increase the risk of a crash.

   Action

   Dealers will replace the modules, free of charge. Owner notification letters were mailed on July 18, 2022. Owners may contact Spartan Fire's customer service at 1-800-543-6400. Spartan Fire's number for this recall is 22001.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   27

8. Recall Description

   Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, and 2022-2023 FC-94 fire trucks. An additional resistor was incorrectly installed on the printed circuit board, which can disrupt CAN network communication and cause vehicle lighting to fail.

   Possible Effects

   Inoperable vehicle lighting can reduce visibility and increase the risk of a crash.

   Action

   Dealers will replace the modules, free of charge. Owner notification letters were mailed on July 18, 2022. Owners may contact Spartan Fire's customer service at 1-800-543-6400. Spartan Fire's number for this recall is 22001.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   27

9. Recall Description

   Marion Body Works Inc. (Marion) is recalling certain 2021-2023 Spartan Fire Gladiator, MetroStar, FC-94 and KME Panther fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

   Possible Effects

   Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

   Action

   Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed on December 13, 2022. Owners may contact Marion's customer service at 1-715-754-5261. Marion's number for this recall is 22V-778.

   Notes

   Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

   Recall Manufacture Dates

   2001-02-25 - 2001-02-25

   Vehicles Affected

   6

10. Recall Description

    Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

    Possible Effects

    Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

    Action

    Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.

    Notes

    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

    Recall Manufacture Dates

    2001-02-25 - 2001-02-25

    Vehicles Affected

    20

11. Recall Description

    Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

    Possible Effects

    Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

    Action

    Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.

    Notes

    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

    Recall Manufacture Dates

    2001-02-25 - 2001-02-25

    Vehicles Affected

    20

12. Recall Description

    Alexis Fire Equipment Company (Alexis Fire) is recalling certain 2021-2023 Spartan Metro Star, FC-94 fire trucks. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

    Possible Effects

    Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

    Action

    Dealers will replace both tie rod clamps, free of charge. Owner notification letters were mailed December 6, 2022. Owners may contact Alexis Fire's customer service at 1-309-482-6121.

    Notes

    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

    Recall Manufacture Dates

    2001-02-25 - 2001-02-25

    Vehicles Affected

    20

13. Recall Description

    Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2023 Gladiator, MetroStar, FC-94, and KME Panther emergency vehicles. The tie rod clamps may have been improperly heat-treated, causing them to fail and allowing the tie rods to separate.

    Possible Effects

    Tie rod separation can result in a sudden loss of steering, increasing the risk of a crash.

    Action

    Dealers will replace the tie rod clamps, free of charge. Owner notification letters were mailed on December 2, 2022. Owners may contact Spartan Fire's customer service at 1-517-543-6400. Spartan Fire's number for this recall is 22007.

    Notes

    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

    Recall Manufacture Dates

    2001-02-25 - 2001-02-25

    Vehicles Affected

    225

14. Recall Description

    Custom Fire Apparatus, Inc (Custom Fire) is recalling certain 2021-2024 Spartan Gladiator, MetroStar, and FC-94 emergency vehicles. A defect in the inversion valve may delay the park brake setting after engagement, which could allow the vehicle to move unintentionally.

    Possible Effects

    Unintentional vehicle movement can increase the risk of a crash or injury.

    Action

    Custom Fire will inspect and replace the faulty inversion valve, if necessary, free of charge. Owner notification letters were mailed November 16, 2023. Owners may contact Custom Fire customer service at 1-715-294-2555. Custom Fire's number for this recall is 23V-631/TC 2023-512.

    Notes

    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

    Recall Manufacture Dates

    2001-02-25 - 2001-02-25

    Vehicles Affected

    10

15. Recall Description

    Spartan Fire, LLC (Spartan Fire) is recalling certain 2021-2024 Gladiator, Metro Star, 2022-2024 FC-94, 2022-2023 KME Panther, and 2023 KME Predator emergency vehicles. A defect in the inversion valve may delay park brake engagement, which could allow the vehicle to move unintentionally. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."

    Possible Effects

    Unintentional vehicle movement can increase the risk of a crash or injury.

    Action

    Dealers will replace the inversion valve, free of charge. Owner notification letters were mailed November 2, 2023. Owners may contact Spartan Fire customer service at 1-800-867-6478. Spartan Fire's number for this recall is 23017.

    Notes

    Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

    Recall Manufacture Dates

    2001-02-25 - 2001-02-25

    Vehicles Affected

    660