1977 Volkswagen Rabbit Recalls

1. Recall Description

   BRAKE LINES INSTALLED UNDERNEATH THE CARPETING IN THE PASSENGER COMPARTMENT MAY RUST DUE TO THE ENTRY OF WATER AND ROAD SALT. IF RUSTING REMAINS UNCHECKED, IT PRODUCES LEAKS IN THE LINES AND BRAKE FLUID MAY BE LOST.

   Possible Effects

   Action

   THE DEALER WILL INSPECT AND, IF NECESSARY, REPLACE THE INTERIOR BRAKE LINES AT NO COST TO OWNER. OWNERS ARE ALSO ADVISED THAT ALL BRAKE LINES SHOULD BE INSPECTED AT TWO-YEAR INTERVALS.

   Notes

   VEHICLE DESCRIPTION: PASSENGER VEHICLES.SYSTEM: SERVICE BRAKES; BRAKE LINES.CONSEQUENCES OF DEFECT: FAILURE OF ONE BRAKING CIRCUIT OF THE DUAL SYSTEMINCREASES THE VEHICLE STOPPING DISTANCE AND MAY RESULT IN A VEHICLE ACCIDENT.FAILURE OF BOTH MAY CAUSE TOTAL LOSS OF BRAKES.NOTE: OWNERS ARE CAUTIONED TO HAVE VEHICLES WITH FAILED BRAKES TOWED TO THEDEALER. INDICATION OF FAILURE IS EVIDENCED BY SOFT RESISTANCE OF THE PEDAL ORTRAVEL OF THE PEDAL ALMOST TO THE FLOOR.

   Recall Manufacture Dates

   1974-04-01 - 1979-07-01

   Vehicles Affected

   661585

2. Recall Description

   THE FUEL PUMP MAY STOP FUNCTIONING WITHOUT WARNING. THIS CAN OCCUR BECAUSE AN ELECTRICAL CONNECTOR IN THE FUSE PANEL MAY OVERHEAT AND INTERRUPT THE ELECTRICAL CIRCUIT.

   Possible Effects

   Action

   DEALER WILL INSPECT THE FUSE BOX AND ITS CONNECTORS FOR CORROSION, AND CORRECT WHERE NECESSARY. A BYPASS ADAPTER TO THE FUEL PUMP ELECTRICAL CIRCUIT WILL BE INSTALLED.

   Notes

   VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH FUEL INJECTION.SYSTEM: FUEL SYSTEM; ELECTRIC FUEL PUMP.CONSEQUENCES OF DEFECT: IF THE FUEL PUMP STOPS FUNCTIONING, THE ENGINE WILLSTALL OR FAIL TO START. A STALLED VEHICLE COULD CAUSE AN ACCIDENT ON THEHIGHWAY.

   Recall Manufacture Dates

   1975-09-01 - 1982-08-01

   Vehicles Affected

   930000

3. Recall Description

   CORROSIVE DAMAGE AND INCREASED ELECTRICAL RESISTANCE MAY CAUSE THE FUEL PUMP RELAY TO STOP FUNCTIONING. THE FUEL PUMP RELAY IS ONE OF SEVERAL RELAYS ON A RELAY BOARD LOCATED NEAR THE FIREWALL. CORROSION CAUSED BY RAIN ENTERING AN IMPROPERLY SEALED ANTENNA HOLE HAS BEEN THE SUBJECT OF PREVIOUS CAMPAIGNS, BUT ADDITIONAL MEASURES ARE REQUIRED TO ENSURE THAT THE PROBLEM IS CORRECTED.

   Possible Effects

   Action

   VEHICLES WILL BE INSPECTED TO DETERMINE WHETHER THE MODIFICATION HAS BEEN PERFORMED. IF NOT, A BYPASS WILL BE INSTALLED TO LOCATE THE FUEL PUMP RELAY AWAY FROM THE RELAY BOARD. ANY CORRODED RELAY BOARDS OR CONNECTORS WILL ALSO BE REPLACED.

   Notes

   VEHICLE DESCRIPTION: PASSENGER VEHICLES WITH ELECTRIC FUEL PUMPS.SYSTEM: ELECTRICAL; RELAY PANEL; FUEL PUMP BYPASS MODIFICATION.CONSEQUENCES OF DEFECT: CORROSION, ELECTRICAL FAILURE AT THE FUEL PUMP RELAY,AND RESULTING FAILURE OF THE FUEL PUMP WOULD CAUSE ENGINE STALLING. A STALLEDVEHICLE COULD PRESENT A TRAFFIC HAZARD AND AN ACCIDENT COULD RESULT.

   Recall Manufacture Dates

   1975-09-01 - 1979-08-01

   Vehicles Affected

   448167

4. Recall Description

   THE ACCELERATOR CABLE WHICH LEADS FROM THE TRANSMISSION LEVER TO THE THROTTLE HOUSING MAY MALFUNCTION. ACCELERATOR CABLE MAY HAVE BEEN BENT DURING INSTALLATION OR DURING SERVICING OF ENGINE COMPONENTS. THIS COULD CAUSE THE STEEL BAND CABLE TO BIND AND CAN RESULT IN DELAYED RESPONSE DURING DECELERATION, HIGH ENGINE IDLE AND HESITATION DURING ACCELERATION.

   Possible Effects

   Action

   THE ACCELERATOR CABLE WILL BE REPLACED WITH A NEWLY DESIGNED ONE. IN ADDITION, OTHER COMPONENTS OF THE ACCELERATION SYSTEM WILL BE CHECKED, LUBRICATED, AND IF NECESSARY, REPLACED. THIS WILL BE DONE WITHOUT CHARGE.

   Notes

   VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH FUEL-INJECTED GASOLINEENGINES AND AUTOMATIC TRANSMISSIONS.SYSTEM: FUEL SYSTEM; ACCELERATOR CABLE.CONSEQUENCES OF DEFECT: THE ABILITY TO CONTROL ENGINE SPEED COULD BECOMEIMPAIRED WITH LITTLE OR NO WARNING. LOSS OF VEHICLE CONTROL AND AN ACCIDENT MAYRESULT.NOTE: ANY ABNORMAL THROTTLE CONTROL OPERATION OR IRREGULAR PEDAL OPERATIONSHOULD BE REPORTED TO DEALER.

   Recall Manufacture Dates

   1976-03-01 - 1980-01-01

   Vehicles Affected

   110000

5. Recall Description

   DUE TO AN IMPROPERLY SEALED ANTENNA MOUNTING HOLE, WATER COULD SEAP INTO THE FUSE RELAY BOARD. THE WATER ENTERING THE FUSE RELAY BOARD ACTS AS A CONDUCTOR OF CURRENT, THEREBY CHARGING THE STARTER.

   Possible Effects

   Action

   THE DEALER WILL SEAL ALL RADIO ANTENNA CABLE HOLES. IN ADDITION, ELECTRICAL PARTS OF THE RELAY/FUSE BOARD WILL BE CHECKED AND REPLACED IN THE CASE OF CORROSION.

   Notes

   VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH STANDARD TRANSMISSIONS.SYSTEM: ELECTRICAL; STARTER RELAY.CONSEQUENCES OF DEFECT: THE STARTER COULD BE ACTIVATED AND THE VEHICLE COULDMOVE IF THE TRANSMISSION IS IN GEAR AND THE EMERGENCY BRAKE IS NOT APPLIED.THIS COULD CAUSE INJURY TO PERSONS STANDING IN THE PATH OF THE MOVING VEHICLE.

   Recall Manufacture Dates

   - 1978-01-01

   Vehicles Affected

   540000

6. Recall Description

   CERTAIN HYDRAULIC BRAKE HOSES, P/N 171.611.107B, SOLD AS REPLACEMENT EQUIPMENT FOR 1975-1985 VOLKSWAGEN (VW) RABBIT; 1985-1992 VW GOLF; AND 1980-1992 VW JETTA PASSENGER VEHICLES. POSSIBLE BRAKE HOSE RUPTURE COULD OCCUR WHICH FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 106, "BRAKE HOSES."

   Possible Effects

   BRAKE HOSE RUPTURE COULD RESULT IN LOSS OF BRAKING ABILITY, POSSIBLY RESULTING IN A VEHICLE CRASH.

   Action

   FOREIGN PARTS DISTRIBUTORS WILL NOTIFY OWNERS AND REPLACE THE BRAKE HOSES WITH COMPLIANT BRAKE HOSES. THE RECALL BEGAN ON MARCH 30, 2006. OWNERS MAY CONTACT FOREIGN PARTS DISTRIBUTORS AT 305-885-8646 EXT. 11.

   Notes

   CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION''S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

   Recall Manufacture Dates

   -

   Vehicles Affected

   266

7. Recall Description

   ON SOME VEHICLES, THE FENDER OPENING THROUGH WHICH THE ANTENNA CABLE IS ROUTED MAY NOT BE PROPERLY SEALED. AS A RESULT, SPLASHED WATER FROM THE TIRES COULD ENTER PASSENGER COMPARTMENT THROUGH THE OPENING, ENTER THE FUSE RELAY BOARD AND CAUSE CORROSION OF THE TERMINALS. ALSO, BECAUSE WATER IS A GOOD CONDUCTOR OF ELECTRICITY, THE STARTER CAN BE ACTIVATED ACCIDENTALLY; THE HIGH FLOW OF ELECTRICITY MAY EXHAUST THE BATTERY WITHIN A SHORT PERIOD OF TIME. THUS RESTARTING THE ENGINE WOULD BECOME IMPOSSIBLE AND PARKING LIGHTS AND EMERGENCY FLASHERS WOULD BECOME INOPERATIVE.

   Possible Effects

   Action

   DEALER WILL INSPECT AND, IF NECESSARY, SEAL THE RADIO ANTENNA HOLES AND REPLACE CORRODED COMPONENTS WITHOUT CHARGE TO OWNER..

   Notes

   VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AUTOMATIC TRANSMISSIONS.SYSTEM: STRUCTURE; ANTENNA CABLE OPENING.CONSEQUENCES OF DEFECT: VEHICLE WOULD BECOME DISABLED AND A VEHICLE ACCIDENTCOULD OCCUR IF TRAFFIC IS PRESENT.

   Recall Manufacture Dates

   1974-09-01 - 1979-06-01

   Vehicles Affected

   140000